Max Load 160KG Modular Workpiece Pallet Assembly Conveyor

Description

Modular assembly line is a non-synchronous tooling board transfer system. Besides Workpiece conveyor is an efficient platform that composes the assembly and test system. Pallet assembly conveyor is suitable for workstations that require precise positioning. We can use it to build semi-automatic or fully automatic systems.

The modular pallet conveyor is equipped with pallets and lifting & positioning unit. Therefore, it can realize high-precision automated assembly of workstations. It is similar to bosch pallet conveyors, such as TS1, TS2, TS4, TS5 conveyor. Modular assembly conveyor has a very good advantage. Because each component is standardized and modularized, its design is more flexible. Moreover, it can transfrom the conveyor production line freely. So you can flexibly change modular workpiece conveyor for different products or processes.

Here we introduce the nylon base belt assembly conveyor with a load of 160KG. Its applications are as follows:

• It can realize high-precision automatic assembly of workstations. Therefore, it is widely used in car parts assembly lines and auto automatic production lines.
• Modular pallet conveyor has wide product size adaptability. Thus, it has wide application in electronic production lines.
• The modular assembly line is stable, dry and clean. So we usually use it for energy battery conveyor lines, such as battery assembly lines, lithium battery PACK lines and module lines.

Technical Specification of Modular Assembly Line Pallet Belt Conveyor:

Kind note: the load capacity is the total load. Unit load capacity of workpiece conveyor≤0.6kg/cm.

The modular pallet assembly conveyor can have different layouts as requests. It can be horizontal circulation assembly system, vertical circulation system or other complicated layouts.

Characteristics of Modular Workpiece Conveyor

① Firstly, this kind of assembly line conveyor is suitable for small load (Max 160KG).

② Secondly, easy to use, fast delivery, beautiful appearance and convenient maintenance.

③ It is possible to add a lifting device or a lateral turning device to the system. In this way, it can make a circular assembly system. Therefore, modular assembly line can reduce the floor space.

④ Flexible design allows customers to use workpiece pallets of different sizes on the same system. Thus it help customers to assemble a variety of products. So it save the costs.

⑤ The pallet assembly conveyor system adopts aluminum profile frame. At the same time, each unit is a modular design. Therefore, it can be very flexible in a convenient combination for various occasions. So it can quickly meet the requirements of various automatic production lines.

Kind note: the conveying direction of pallet assembly conveyor must follow the arrow in the figure above.

How to install / assemble the modular pallet assembly conveyor?

Because of the simple structure of the modular workpiece conveyor, our shipments are in the form of accessories. Of course, the assembly is very simple. You can refer to the following instructions to assemble.

1. First of all, if your workpiece conveyor compose of two or more section parts, join them together as the picture.

2. Secondly, mount the guide rails onto the stands. And adjust the foot height in order to make the conveyor stable.

3. Thirdly, install the drive unit and driven unit onto the guide rails of modular assembly line.

4. Immediately after, install the conveyor belt of pallet assembly conveyor:

① Above all, confirm the upper and lower layers of the adhesive surface of the belt according to conveying direction. Then install the belt onto the drive wheel.

② Pull up the two belts and fix them on the auxiliary profile with the clamping blocks. Then connect the chain block with auxiliary profile on one end and auxiliary steel shaft on the other end. Tighten the chain block. And make the clamping block and auxiliary profile move to the driven end. Finally install the conveyor belt onto the driven wheel.

③ Afterwards, fix the head end friction strip and blocking plate onto the casing of drive / driven unit. Then disconnect the chain block and clamping block. And the conveyor belt will be tensioned automatically.

So far, it completes installation process of the modular pallet assembly conveyor. In addition, if you want to replace the belt, please cut the wear strip at the end, and then take out the old belt. Finally follow the steps above to install the belt.

How to maintain modular assembly line conveyor system?

Although the modular pallet assembly conveyor has stable performance, it also needs timely maintenance. For example, you need clean the workpiece conveyor in time. At the same time, replace damaged spare parts. And to do preventive maintenance work.

1. Daily maintenance
Before starting the modular assembly line every day, check it carefully. To avoid objects falling on it. If there is, it must be cleared in time. Otherwise, it will damage machine.

2. Weekly maintenance

Clean the pallet assembly conveyor each week. Kind note: Do not use lubricating oil or cleaning agents that will corrode the machine.

3. Monthly maintenace

Check the parts that may be loose every month. If so, fasten them.

4. Quarterly maintenance

Check whether the circuit is damaged. The focus is on the various wiring positions of the modular assembly line.