Introduction of small portable conveyor belt

Specification and category

1. Белдіктің ені: 10мм, 20мм, 50мм, 60мм, 100мм, 150мм, 200мм, 250мм, 300мм, 350мм, 400мм, және т.б.;

2. Сондай-ақ, бұл шынжырлы модульді конвейер немесе маттопты конвейер: general purpose, food grade, белбеу, oil-resistant belts, heat-resistant belts, anti-static belts, slope non-slip belts, ribbed anti-deviation belts, modular belts, slat chain, т.б.;

3. Жақтау материалы: алюминий профилі (anodic oxidation treatment), aluminum plate, painted steel and stainless steel plate, т.б.;

4. Мотор: geared motor, direct DC motor, stepper motor, servo motor, және т.б.. Одан басқа, speed controller is available.

4. Transmission direction: both one-way and two-way transmission can be customized.

5. Other accessories: brackets （stands）, сенсорлар, aviation plugs. Олардың ішінде, there are many types of sensors. Some can be used for counting. Others can control the start and stop of the conveyor belt. Одан басқа, the aviation plug can meet the requirements of plug and unplug.

6. Одан басқа, we process the mounting holes on the small belt conveyor. So it will be convenient for customers to use.

The category of mini conveyor belt

Біріншіден, there are many types of mini belt conveyors. Екіншіден, it needs to choose a specific model according to your needs. It is best to contact us to customize the personalized micro conveyor.

According to the shape of the conveyor, it contains many types. Мысалға, the head drive mini conveyor. Intermediate drive micro belt conveyor. Top bracket small conveyor belt. Сонымен қатар, a belt conveyor with a internal built-in motor. Double-row miniature conveyor (namely timing belt conveyor). Full belt conveyor. Narrow belt conveyor. Small cleated conveyor belt, және т.б..

Біріншіден, head drive short conveyor belt is the most basic model. Оның үстіне, it has the largest load-bearing capacity.

Екіншіден, for the middle drive type, it can adjust the tension in the middle part.

Үшіншіден, the double-row timing belt conveyor: adopts the method of motor + synchronous belt drive. So it can realize the synchronous conveying of two rows of timing belts. Suitable for pallet transfer.

Содан кейін, the cleated conveyor is suitable for equidistant conveyance and inclined conveyance of small workpieces.

Одан басқа, narrow belt conveyors are suitable for use in small spaces.

Содан кейін, the conveyor with built-in motor: The motor is internal between the profiles to control the height of the small belt conveyor.

Сонымен қатар, there is a kind of MDR (motor driven roller) таспалы конвейер. It uses the electric roller to replace the motor. So it can also optimize space. But the Min roller length is usually 200mm. Осылайша, it’s not suitable for the narrow belt conveyor.

Ақыры, a full belt conveyor means that the entire conveyor belt surface can act as a transport surface.

Ерекшеліктер & advantages of miniature conveyor

(1) Low price: Due to the rational structure, our mini conveyor belt can be provided at a low price. Thereby it reduces costs for customers.

(2) Diversity of choice. We can customize a variety of small conveyors. So it can meet a variety of needs. Оның үстіне, itcan install the photoelectric or optical sensors on the short conveyor. Сондықтан, this can better realize automatic control.

(3) Short delivery time. If there are 5 sets of micro conveyors, the delivery time can reach 5~7 days.

(3) Most of the parts and components in our conveyors can be purchased individually. So customers can have more options for designing and maintaining miniature conveyors.

(4) We can customize mini belt conveyor with a unit of 10mm or 5mm. Сондықтан, customers can easily choose the desired size.

(5) The main body of small conveyors is mostly made of aluminum profiles or plates. Осылайша, it realizes the lightweight of the whole machine.

(6) Одан басқа, we can place nuts on the conveyor frame in advance. Or machine threaded holes in the plate. So it is convenient for customers to install other parts.

(7) Сонымен қатар, the speed is adjustable. And the belt tension is also adjustable. The structure is simple, so the maintenance is very convenient.

(8) Ақыры, the mini belt conveyor has a natural advantage in the transportation of small pieces. Сондықтан, it is very common in the transportation of some small packages and small items. Small belt conveyor runs smoothly and has low noise. Сонымен қатар, it can achieve up and down transportation.

How to choose mini conveyor system

In order to customize the small conveyor belt system, it needs to confirm the following details:

1. Біріншіден, please advise the type of miniature conveyor. You can refer to the above content. The mini conveyor belt has a variety of shapes and specifications. Мысалға, if have strict requirement for space optimization, it’s belt to use the small belt conveyor with internal DC motor. For instance, if incline conveyor, it had better to use the small cleated conveyor belt.

2. Екіншіден, it needs to know whether you need the stand (support legs) and the side guards.

3. Үшіншіден, pls tell us the specific size of micro conveyor. Мысалға, it must to know the conveyor length and belt width. Одан басқа, if you have requirement for overall height, please advise it.

4. Төртіншіден, you need to tell us the application and goods weight. Because different applications, different belt and frame materials to use. Оның үстіне, different goods weight, different motor power to use. Әрине, the mini belt conveyor is usually suitable for light-duty items.

5. Одан басқа, it had better to tell the conveying speed. The speed is usually 0~10 meters per minute. Сонымен қатар, does the conveyor speed need to be adjustable?

6. Ақыры, are there any other requirements? Мысалға, some customers require a counting function, then it can add sensors.

1. The belt application and materials:

2. (1) Біріншіден, if it is general use, you can choose PVC belt. Its temperature resistance range is -30~80℃.
4. (2) Екіншіден, if food conveyor, it needs food grade belt, such as PU belt (Polyurethane material) and PE belt (Polyethylene material).

(3) Үшіншіден, if inclined conveyor, it can use the non-slip textured conveyor belt. Because it can increase friction, it is suitable for climbing transportation. Одан басқа, you can also choose the mini cleated conveyor belt.

(4) Төртіншіден, if you want to prevent the belt from deviating, you can choose a ribbed conveyor belt. Әрине, the supporting plate used at this time must have a guide groove. So they can be used together.

(5) Одан басқа, if it is oil-resistant or heat-resistant application, you need to choose PU belt or NBR rubber belt. Әрине, canvas or Teflon belt can also withstand high temperature. It needs to inform the specific temperature.

Small conveyor motors

The selection of the motor depends on the weight of the load and the conveying speed. If it is a geared motor, we generally use high-quality mainland China brands or Taiwanese brands. If it is a DC motor, we generally use the Zhengke brand. Әрине, you can specify which brand of motor to use.

Одан басқа, if you need precise position positioning, you can choose a stepper motor or a servo motor.

Олардың ішінде, DC motors are the cheapest. Then the price of the speed regulating motor is moderate. Ақыры, stepper motors and servo motors are the most expensive.

Conveyor installation and disassembly

Small belt conveyors are generally modular in design. So it’s very simple to install and disassemble. Одан басқа, knowing the operation process is crucial to how to maintain the miniature conveyor.

Қалай орнату керек (assemble) mini conveyor belt?

1. 1. Біріншіден, install the support legs (Сондай-ақ, бұл шынжырлы модульді конвейер немесе маттопты конвейер).

3. Place 2 sets of H-shaped brackets on the open floor. Содан кейін, install the adjustable foot onto the stands. Орнатқаннан кейін, you need to measure the height with a tape measure. To ensure that each bracket is in the same horizontal position. Ақыры, fix the profile to the two legs with screws. So the final small belt conveyor will not shake.

2. Екіншіден, assemble the conveyor belt.

The conveyor belt is already connected well. Бәрінен бұрын, set the support plate into the mini conveyor belt. Содан кейін, put the active roller and the driven roller in sequence. Кейін, fix the 2 sets of guide rails on both sides. Ақыры, install the belt onto the stands. Importantly, it must use a tape measure to check whether the conveyor diagonal lengths are the same. Әйтпесе, it is easy to cause belt deviation. It will also affect the life of miniature conveyor belt.

3. Үшіншіден, install the small conveyor belt motor.

Бәрінен бұрын, install the motor support plate. Then install the motor onto the support plate. Кейін, install the sprockets. Install 1pc on the driving roller. And mount the other piece on the output shaft of the motor. It must check the lengths with a tape measure. Make sure that the two sprockets have the same length. If the length is different, it will damage the micro conveyor. Содан кейін, install the chain. Ақыры, mount the speed governor and connect it to motor.

Calculation of conveyor belt length

Біріншіден, it need to be clear about related concepts. The belt length generally refers to the circumference of the belt’s median diameter (the center of the belt thickness). Not the circumference of the belt’s inner or outer diameter. When tensioning, the actual deformation of the belt is very small. Сондықтан, when designing the mini belt conveyor, it usually doesn’t consider the influence on the belt length while tensioning.

Жалпы, the length of the mini conveyor belt=2*roller center distance +1/2*driving roller circumference+1/2*driven roller circumference. But when the tensioning mechanism is in different positions, the belt length of small conveyor is different. Мысалға, when it is at the loosest position of the belt, the belt length (L2) is the shortest. Because the the roller center distance is the shortest at this time. Басқа жақтан, when it is in the tightest position of the belt, the belt length (L1) is the longest. Because the roller center distance is the longest at this time.

Сондықтан, in order to ensure that the belt still has a certain adjustment range, the belt design length (L) is generally designed as follows: L=L1+1/2*(L2-L1).

Troubleshooting of micro conveyor

Although mini conveyor belt are simple in structure and stable in performance, they generally do not have big problems. Алайда, it also needs good maintenance during use. The common problems of small belt conveyor are belt deviation and slippage.

Deviation tolerance: The distance between the two sides of the roller and the belt is 5±3mm. Жұмыс кезінде, there is no guarantee that the belt will always be in the middle of the aluminum profile. Belt deviation is not a quality problem. Deviation adjustment is part of the routine maintenance of the miniature conveyor belt.

Belt deviation is the most common fault during the operation of small belt conveyors. It will cause many bad effects. Мысалға, the belt will rub against the side plates or guide rails. Сондықтан, if the time is long, it will cause the belt to wear or break. Екіншіден, the belt deviation increases the axial force that the rollers bear. This causes damage to the roller. In serious cases, it will cause the micro conveyor to stop working. This will affect production efficiency.

How to adjust belt deviation of miniature conveyor belt?

1. Біріншіден, run the small conveyor with the belt running to one side. Use the tension adjustment screw on that side to adjust the deviation. Take care to avoid contact between the belt and the side.

2. Содан кейін, loosen the fixing nut on the tension adjustment screw. Tighten the tension adjustment screw gradually. Over-tightening will deflect in the opposite direction. төсеніш үстіңгі конвейер таспасының бекіткіш сақинасы немесе жиек модулі зақымдалған, loosen the screws.

3. Ақыры, correct the belt deviation. Make it parallel. Re-tighten the loosened nut. After adjustment, run the mini belt conveyor directly for a short time. Make the belt run stably.

How to adjust the tension of the flat mini conveyor belt?

The appropriate tension of the flat small conveyor belt depends on several factors, such as the structure of the micro conveyor, the material, and the weight of the conveyed items. For specific adjustment, please refer to the following methods.

Use and precautions

When using the mini conveyor, it must operate correctly. You can refer to the following instructions.

1. 1. Precautions for safe use

(1) Before using micro conveyor:

You need to read the instruction manual carefully before using the small belt conveyor. Ensure the safe and correct use of the miniature conveyor.

Application cases of mini belt conveyor

Жиі қойылатын сұрақтар

1. 1. About the small belt conveyor system

2. (1) Why is the miniature conveyor not working?

3. The conveyor does not work due to the following reasons:
5. 1) It may be that the goods weight exceeds the maximum load capacity of the mini belt conveyor. Because the load is too heavy, it will cause too much contact between the belt and the support plate. Осылайша, the motor cannot drive the micro conveyor belt to run. Бір уақытта, long-term overload operation can easily damage the motor.

2) Please confirm whether the power supply (socket, control panel power supply) is turned on.

(2) Why the mini belt conveyor has abnormal noise?

1. 1) The timing belt or chain of the driving part may be too loose or too tight. If so, it needs to adjust the timing belt or chain.
2. 2) It may be caused by belt wear. If the belt back is severely worn, replace it with new one.
3. 3) There may be scratches or something attached to the pulley or idler. Need to remove it.
4. 4) It may be the noise of the motor. Check whether the motor is damaged.

1. If the mini conveyor you bought is one-way operation, it is not recommended to adjust it. Әрине, you can order a two-way conveyor.

(4) If I want to convey a slightly heavier item, is there any method?

1. Жоғарыда айтылғандай, when the product weight exceeds the conveyor load, the small conveyor system will not operate. But can we solve it? It can consider replacing the motor with a higher power. Одан басқа, you can also consider replacing the transmission gear. Because of the change in the number of gears, it changes the reduction ratio of the motor accordingly. Thereby improving the transportation capacity of the mirco conveyor. Алайда, the speed of the belt will drop accordingly. Сондықтан, it is necessary to consider whether it meets the requirements.

3. 2. About the small conveyor motor

(1) What kind of motors are available for choice?

1. We can match different motors with different conveyor requirements. Commonly used mini conveyor motors include direct DC motors, geared motors, stepper motors and servo motors. Одан басқа, the warranty period of our motors is one year.

(2) How long is the lifetime of your motor?

The lifetime of our motors can exceed 10,000 сағат.

3. About the small conveyor belt

(1) Are your conveyor belts strong?

Әрине. Our mini conveyor belt adopts the tooth connection method by hot melt machine. It can ensure that the conveyor belt is not easy to break.

(2) How to distinguish between PU belt and PVC belt?

PU belt and PVC belt are the two most commonly used conveyor belts in mini conveyor system. But they are very similar in appearance. The following are two ways to distinguish:

Compared with PVC conveyor belts, PU conveyor belts feel a little harder to the touch with hand. Сонымен қатар, after folding in half, look at the elasticity of the small conveyor belt. PVC conveyor belts rebound slower, while PU conveyor belts rebound faster.

Одан басқа, the smoke produced by burning the PU conveyor belt is white. But the smoke generated by burning the PVC conveyor belt is black, and there is a lot of smoke. The PU mini conveyor belt has less odor when burning, and becomes a black viscous liquid after burning. Алайда, the PVC small conveyor belt has a strong odor when burning, and becomes hard material after burning.